The production of reinforced concrete products requires the use of specialized equipment to ensure high quality and efficient processes. Let's consider the key components of the technological line for the production of reinforced concrete products offered by TDM Engineering.
Extruder for the production of concrete hollow core slabs
The extruder is the central element in the production of concrete hollow core slabs, molding, placing and compacting the concrete mixture. Extruder models from TDM Engineering offer a number of advantages:
- A soft dynamic drive that ensures smooth operation.
- Easy maintenance, including easy cleaning and rinsing.
- Advanced concrete compaction system for increased product strength.
- Patented auger shape with the ability to individually adjust auger speed.
- Easy set-up and start-up, and the ability to monitor operation at every stage.
- Easy access to key components for maintenance.
TDM Engineering extruders allow the production of slabs with cross-sectional heights from 6 to 60 cm on 100 or 240 cm wide casting beds, with the possibility of adapting to other bed sizes.
Automatic sawing machine for cutting slabs
To ensure the accuracy and quality of the finished products, a slab saw is necessary. TDM Engineering offers several series of automatic sawing machines:
1. UL: designed for longitudinal cutting on fresh concrete.
2. L: used for transverse cutting of slabs up to 32 cm high with an allowable blade height of up to 90 cm.
3. LP: also for cross-cutting, but with the possibility of cutting slabs up to 50 cm high with a disk up to 130 cm.
4. N: semi-automatic saw for cutting at any angle, with a blade height of up to 130 cm and slabs up to 50 cm. S and
5. SU: automatic saws with similar characteristics, offering high cutting performance and precision.
These saws are far superior to their counterparts in terms of performance and high cutting accuracy.
Concrete distribution system
Efficient delivery of concrete mix from the concrete mixing plant to the casting area is accomplished with the concrete distribution system. The system consists of rail tracks, a self-propelled shuttle and a control unit, and includes intermediate hoppers if required. The advantages of using this system are:
- Reduction in production process time.
- Accurate delivery of material in a given volume.
- Reduction of operating costs.
The systems from TDM Engineering are characterized by the possibility of passing turns, ascents and descents, as well as the presence of automatic mode of operation.
Casting beds
Casting beds serve as the basis for slab layouts and the final stages of production. TDM Engineering offers cassette structure Casting beds made of high quality structural steel. Available in widths of 120 cm, 150 cm and 240 cm, equipped with a heating system for uniform and rapid setting of concrete.
The use of modern equipment from TDM Engineering allows you to significantly increase the efficiency and quality of production of hollow core concrete slabs. Innovative solutions in extrusion, cutting, concrete distribution ensure competitiveness and reliability of the production process.